Robust Process Development And Scientific Molding

Author : Suhas Kulkarni
Publisher : Hanser
ISBN 13 : 9781569905869
Total Pages : 367 pages
Book Rating : 4.6X/5 ( download)

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Download or read book Robust Process Development and Scientific Molding written by Suhas Kulkarni and published by Hanser. This book was released on 2017 with total page 367 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book introduces the reader to the concepts of Scientific Molding and Scientific Processing for Injection Molding, geared towards developing a robust, repeatable, and reproducible (3Rs) molding process. The effects of polymer morphology, thermal transitions, drying, and rheology on the injection molding process are explained in detail. The development of a robust molding process is broken down into two sections and is described as the Cosmetic Process and the Dimensional Process. Scientific molding procedures to establish a 3R process are provided. The concept of Design of Experiments (DOEs) for and in injection molding is explained, providing an insight into the cosmetic and dimensional process windows. A plan to release qualified molds into production with troubleshooting tips is also provided. Topics that impact a robust process such as the use of regrind, mold cooling, and venting are also described. Readers will be able to utilize the knowledge gained from the book in their day-to-day operations immediately. The second edition includes a completely new chapter on Quality Concepts, as well as much additional material throughout the book, covering fountain flow, factors affecting post mold shrinkage, and factor selections for DOEs. There are also further explanations on several topics, such as in-mold rheology curves, cavity imbalances, intensification ratios, gate seal studies, holding time optimization of hot runner molds, valve gated molds, and parts with large gates. A troubleshooting guide for common molded defects is also provided. With the purchase of this book, you also receive a free personal access code to download the eBook.

Author :
Publisher :
ISBN 13 : 9781523111862
Total Pages : pages
Book Rating : 4.60/5 ( download)

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Download or read book Robust Process Development and Scientific Molding (Second Edition). written by and published by . This book was released on 2015 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Author : Gary F. Schiller
Publisher :
ISBN 13 : 9781569902035
Total Pages : 0 pages
Book Rating : 4.38/5 ( download)

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Download or read book A Practical Approach to Scientific Molding written by Gary F. Schiller and published by . This book was released on 2024-01-19 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Author : Ottmar Brandau
Publisher : William Andrew
ISBN 13 : 0323462936
Total Pages : 376 pages
Book Rating : 4.38/5 ( download)

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Download or read book Stretch Blow Molding written by Ottmar Brandau and published by William Andrew. This book was released on 2016-08-10 with total page 376 pages. Available in PDF, EPUB and Kindle. Book excerpt: Stretch Blow Molding, Third Edition, provides the latest on the blow molding process used to produce bottles of the strength required for carbonated drinks. In this updated handbook, Ottmar Brandau introduces the technology of stretch blow molding, explores practical aspects of designing and running a production line, and looks at practical issues for quality control and troubleshooting. As an experienced engineer, manager, and consultant, Brandau’s focus is on optimizing the production process, improving quality, and reducing cycle time. In this new edition, the author has thoroughly reviewed the content of the book, providing updates on new developments in stretch blow molding, including neck sizes, new equipment and processes, and the economics of the process. The book is a thoroughly practical handbook which provides engineers and managers with the toolkit to improve production and engineering aspects in their own businesses, allowing them to save money, increase output, and improve competitiveness by adopting new technologies. Provides knowledge and understanding of the latest technological and best practice developments in stretch blow molding Includes money saving, practical strategies to optimize the production process, improve quality, and reduce cycle times Provides a guide to the training of operators, as well as tactics on how to troubleshoot when products are faulty, productivity is low, or machinery is not operating as expected

Author : José R. Lerma Valero
Publisher :
ISBN 13 : 9781569906897
Total Pages : 350 pages
Book Rating : 4.90/5 ( download)

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Download or read book Plastics Injection Molding written by José R. Lerma Valero and published by . This book was released on 2019-12-09 with total page 350 pages. Available in PDF, EPUB and Kindle. Book excerpt: Plastics Injection Molding: Scientific Molding, Recommendations, and Best Practices is a user-friendly reference book and training tool, with all the essentials to understand injection molding of plastics. It is a practical guide to refining and controlling the process, increasing robustness and consistency, increasing productivity and profitability, and reducing costs. This book contains structured information on process definitions and parameters, optimization methods, key points, interpretation of data sheets, among other useful recommendations regarding both technology and design. It also provides analysis of process deviation, defects, incidents, etc. as well as a section dedicated to material selection and comparison. It includes a bonus of downloadable Excel spreadsheets for application to scientific molding, process analysis, and optimization. This book is aimed at injection molding technicians, process engineers, quality engineers, mold designers, part designers, simulation engineers, team leaders, plant managers, and those responsible for purchasing plastic materials.

Author : Randy Kerkstra
Publisher :
ISBN 13 : 9781569908341
Total Pages : 523 pages
Book Rating : 4.46/5 ( download)

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Download or read book Injection Molding Advanced Troubleshooting Guide written by Randy Kerkstra and published by . This book was released on 2021-04-09 with total page 523 pages. Available in PDF, EPUB and Kindle. Book excerpt: This highly practical troubleshooting guide solves problems at the machine systematically and quickly. Drawing on a wealth of hands-on experience from the authors, who have built strong reputations in the field, the book is structured by type of problem/solution. Thus, it is an ideal reference to be consulted at the machine. Included is valuable information on robust process windows, cycle time evaluations, scrap savings, and runners/gates with no existing standard in the industry. No other book provides the unique insights found here.

Author : Huamin Zhou
Publisher : John Wiley & Sons
ISBN 13 : 0470602996
Total Pages : 40 pages
Book Rating : 4.97/5 ( download)

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Download or read book Computer Modeling for Injection Molding written by Huamin Zhou and published by John Wiley & Sons. This book was released on 2013-03-04 with total page 40 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers a wide range of applications and uses of simulation and modeling techniques in polymer injection molding, filling a noticeable gap in the literature of design, manufacturing, and the use of plastics injection molding. The authors help readers solve problems in the advanced control, simulation, monitoring, and optimization of injection molding processes. The book provides a tool for researchers and engineers to calculate the mold filling, optimization of processing control, and quality estimation before prototype molding.

Author : National Research Council
Publisher : National Academies Press
ISBN 13 : 0309176670
Total Pages : 228 pages
Book Rating : 4.75/5 ( download)

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Download or read book Unit Manufacturing Processes written by National Research Council and published by National Academies Press. This book was released on 1995-01-03 with total page 228 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.

Author : Maria del Pilar Noriega E.
Publisher : Carl Hanser Verlag GmbH Co KG
ISBN 13 : 1569907765
Total Pages : 366 pages
Book Rating : 4.64/5 ( download)

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Download or read book Troubleshooting the Extrusion Process written by Maria del Pilar Noriega E. and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2019-10-07 with total page 366 pages. Available in PDF, EPUB and Kindle. Book excerpt: Troubleshooting extrusion problems is one of the most challenging tasks in extrusion operations, requiring a good understanding of the extrusion process and the material properties, good instrumentation, good analysis tools, and a systematic and logical approach. This book addresses all issues crucial in extrusion troubleshooting. Additionally, it includes industrial case studies, richly illustrated with photographs and photomicrographs, used to provide exemplary approaches to efficient problem analysis and problem solving. The interconnectivity between the different relevant knowledge areas such as materials engineering, processing technology, and product development is emphasized. This revised third edition comprises a very significant update, with a great deal of new content, especially focusing on additional case studies as well as new sections on collection and interpretation of extrusion process data, rotational rheometry, the smartphone, how screw design can affect extruder performance, melt temperature variation, recent research on automatic optimization of extruder barrel temperatures, process signal analysis using Fast Fourier Transform, among other topics.

Author : Donald F Heaney
Publisher : Woodhead Publishing
ISBN 13 : 0081021534
Total Pages : 704 pages
Book Rating : 4.38/5 ( download)

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Download or read book Handbook of Metal Injection Molding written by Donald F Heaney and published by Woodhead Publishing. This book was released on 2018-11-01 with total page 704 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques, as well as automation of the MIM process and metal injection molding of large components. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys, carbon steels, precious metals, and aluminum. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering Comprehensively examines quality issues such as feedstock characterization, modeling and simulation, common defects and carbon content control