Process Equipment Malfunctions Techniques To Identify And Correct Plant Problems

Author : Norman P. Lieberman
Publisher : McGraw Hill Professional
ISBN 13 : 0071770216
Total Pages : 558 pages
Book Rating : 4.17/5 ( download)

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Download or read book Process Equipment Malfunctions: Techniques to Identify and Correct Plant Problems written by Norman P. Lieberman and published by McGraw Hill Professional. This book was released on 2011-12-02 with total page 558 pages. Available in PDF, EPUB and Kindle. Book excerpt: A PRACTICAL GUIDE TO TROUBLESHOOTING PROCESS EQUIPMENT MALFUNCTIONS Process Equipment Malfunctions offers proven techniques for finding and fixing process plant problems and contains details on failure identification. Diagnostic tips, examples, and illustrations help to pinpoint and correct faults in chemical process and petroleum refining equipment. Complex math has been omitted. An essential resource for plant operators and process engineers, this book is based on the author's long career in field troubleshooting process problems. COVERAGE INCLUDES: Distillation tray malfunctions Packed tower problems Distillation tower pressure and composition control Fractionator product stripping Pumparounds Reboiled and steam side strippers Inspecting tower internals Process reboilers--thermosyphon circulation Heat exchangers Condenser limitations Air coolers Cooling water systems Steam condensate collection systems Steam quality problems Level control problems Process plant corrosion and fouling Vapor-liquid separation vessels Hydrocarbon-water separation and desalters Fired heaters--draft and excess O2 Disabling safety systems Vacuum systems and steam jets Vacuum surface condensers Centrifugal pump limitations Steam turbine drivers Centrifugal compressors Reciprocating compressors

Author : Norman P. Lieberman
Publisher : McGraw-Hill Professional Publishing
ISBN 13 :
Total Pages : 568 pages
Book Rating : 4.37/5 ( download)

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Download or read book Working Guide to Process Equipment written by Norman P. Lieberman and published by McGraw-Hill Professional Publishing. This book was released on 2003 with total page 568 pages. Available in PDF, EPUB and Kindle. Book excerpt: Working Guide to Process Equipment, 2nd Ed. carefully and clearly explains all the basic technical issues that you need to know to trouble-shoot most process equipment problems. This guide contains a wealth of useful diagnostic tips, worked-out calculations, practical examples, and informative illustrations to help you quickly pinpoint trouble and repair typical malfunctions in: Trayed and packed distillation towers; Natural and forced reboilers; Partial and total condensers; Steam systems and deaerators; Vaccuum systems; Fired heaters; Shell and tube heat exchangers; Centrifugal compressors; Gas turbines and reciprocating engines; Centrifugal pumps and motor drivers. In no time at all, this essential problem-solving manual will become your most trusted on-the-job tool for dealing effectively with costly equipment malfunctions.

Author : Michael D. Holloway
Publisher : John Wiley & Sons
ISBN 13 : 1118162544
Total Pages : 724 pages
Book Rating : 4.45/5 ( download)

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Download or read book Process Plant Equipment written by Michael D. Holloway and published by John Wiley & Sons. This book was released on 2012-08-20 with total page 724 pages. Available in PDF, EPUB and Kindle. Book excerpt: “Process Plant Equipment Book is another great publication from Wiley as a reference book for final year students as well as those who will work or are working in chemical production plants and refinery...” -Associate Prof. Dr. Ramli Mat, Deputy Dean (Academic), Faculty of Chemical Engineering, Universiti Teknologi Malaysia “...give[s] readers access to both fundamental information on process plant equipment and to practical ideas, best practices and experiences of highly successful engineers from around the world... The book is illustrated throughout with numerous black & white photos and diagrams and also contains case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book. An extensive list of references enables readers to explore each individual topic in greater depth...” –Stainless Steel World and Valve World, November 2012 Discover how to optimize process plant equipment, from selection to operation to troubleshooting From energy to pharmaceuticals to food, the world depends on processing plants to manufacture the products that enable people to survive and flourish. With this book as their guide, readers have the information and practical guidelines needed to select, operate, maintain, control, and troubleshoot process plant equipment so that it is efficient, cost-effective, and reliable throughout its lifetime. Following the authors' careful explanations and instructions, readers will find that they are better able to reduce downtime and unscheduled shutdowns, streamline operations, and maximize the service life of processing equipment. Process Plant Equipment: Operation, Control, and Reliability is divided into three sections: Section One: Process Equipment Operations covers such key equipment as valves, pumps, cooling towers, conveyors, and storage tanks Section Two: Process Plant Reliability sets forth a variety of tested and proven tools and methods to assess and ensure the reliability and mechanical integrity of process equipment, including failure analysis, Fitness-for-Service assessment, engineering economics for chemical processes, and process component function and performance criteria Section Three: Process Measurement, Control, and Modeling examines flow meters, process control, and process modeling and simulation Throughout the book, numerous photos and diagrams illustrate the operation and control of key process equipment. There are also case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book. At the end of each chapter, an extensive list of references enables readers to explore each individual topic in greater depth. In summary, this text offers students, process engineers, and plant managers the expertise and technical support needed to streamline and optimize the operation of process plant equipment, from its initial selection to operations to troubleshooting.

Author : Heinz P. Bloch
Publisher : Elsevier
ISBN 13 : 0080479006
Total Pages : 718 pages
Book Rating : 4.02/5 ( download)

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Download or read book Major Process Equipment Maintenance and Repair written by Heinz P. Bloch and published by Elsevier. This book was released on 1997-01-10 with total page 718 pages. Available in PDF, EPUB and Kindle. Book excerpt: This updated edition is an invaluable source of practical cost-effective maintenance, repair, installation, and field verification procedures for machinery engineers. It is filled with step-by-step instructions and quick-reference checklists that describe preventive and predictive maintenance for major process units such as vertical, horizontal, reciprocating, and liquid ring vacuum pumps, fans and blowers, compressors, turboexpanders, turbines, and more. Also included are sections on machinery protection, storage, lubrication, and periodic monitoring. A new section examines centrifugal pumps and explains how and why they continue to fail. More new information focuses on maintenance for aircraft derivative gas turbines. This revised edition gives special attention throughout to maintenance and repair procedures needed to ensure efficiency, performance, and long life.

Author : Saeid Mokhatab
Publisher : Gulf Professional Publishing
ISBN 13 : 0128158786
Total Pages : 862 pages
Book Rating : 4.84/5 ( download)

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Download or read book Handbook of Natural Gas Transmission and Processing written by Saeid Mokhatab and published by Gulf Professional Publishing. This book was released on 2018-10-16 with total page 862 pages. Available in PDF, EPUB and Kindle. Book excerpt: Written by an internationally-recognized team of natural gas industry experts, the fourth edition of Handbook of Natural Gas Transmission and Processing is a unique, well-researched, and comprehensive work on the design and operation aspects of natural gas transmission and processing. Six new chapters have been added to include detailed discussion of the thermodynamic and energy efficiency of relevant processes, and recent developments in treating super-rich gas, high CO2 content gas, and high nitrogen content gas with other contaminants. The new material describes technologies for processing today’s unconventional gases, providing a fresh approach in solving today’s gas processing challenges including greenhouse gas emissions. The updated edition is an excellent platform for gas processors and educators to understand the basic principles and innovative designs necessary to meet today’s environmental and sustainability requirement while delivering acceptable project economics. Covers all technical and operational aspects of natural gas transmission and processing. Provides pivotal updates on the latest technologies, applications, and solutions. Helps to understand today’s natural gas resources, and the best gas processing technologies. Offers design optimization and advice on the design and operation of gas plants.

Author : Norman P. Lieberman
Publisher : Pennwell Books
ISBN 13 : 9781593701765
Total Pages : 0 pages
Book Rating : 4.64/5 ( download)

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Download or read book Troubleshooting Process Operations written by Norman P. Lieberman and published by Pennwell Books. This book was released on 2009 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Drawing on his passion, training, and experience, Lieberman presents problems and troubleshooting techniques that are associated with specific processes, systems, and equipment, leading novice and practiced troubleshooters alike to the crux of malfunctions and failures. The fourth edition updates troubleshooting and design techniques, and adds seven new chapters with information on turbines, motors, heat exchangers, and environmentally friendly operations. Norm Lieberman sprinkles his troubleshooting guide with insightful and humorous anecdotes from 45 years in the petrochemical and refining industry. Features: * Nitty-gritty descriptions of common refinery and chemical plant problems and the diagnostic field observations, experiments, and calculations that reveal their origin * Troubleshooting checklists and references following each chapter * Practical advice for optimizing interactions with key plant operations personnel

Author : Norman Lieberman
Publisher : McGraw Hill Professional
ISBN 13 : 0071640967
Total Pages : 625 pages
Book Rating : 4.61/5 ( download)

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Download or read book Working Guide to Process Equipment, Third Edition written by Norman Lieberman and published by McGraw Hill Professional. This book was released on 2008-05-18 with total page 625 pages. Available in PDF, EPUB and Kindle. Book excerpt: Diagnose and Troubleshoot Problems in Chemical Process Equipment with This Updated Classic! Chemical engineers and plant operators can rely on the Third Edition of A Working Guide to Process Equipment for the latest diagnostic tips, practical examples, and detailed illustrations for pinpointing trouble and correcting problems in chemical process equipment. This updated classic contains new chapters on Control Valves, Cooling Towers, Waste Heat Boilers, Catalytic Effects, Fundamental Concepts of Process Equipment, and Process Safety. Filled with worked-out calculations, the book examines everything from trays, reboilers, instruments, air coolers, and steam turbines...to fired heaters, refrigeration systems, centrifugal pumps, separators, and compressors. The authors simplify complex issues and explain the technical issues needed to solve all kinds of equipment problems. Comprehensive and clear, the Third Edition of A Working Guide to Process Equipment features: Guidance on diagnosing and troubleshooting process equipment problems Explanations of how theory applies to real-world equipment operations Many useful tips, examples, illustrations, and worked-out calculations New to this edition: Control Valves, Cooling Towers, Waste Heat Boilers, Catalytic Effects, and Process Safety Inside this Renowned Guide to Solving Process Equipment Problems • Trays • Tower Pressure • Distillation Towers • Reboilers • Instruments • Packed Towers • Steam and Condensate Systems • Bubble Point and Dew Point • Steam Strippers • Draw-Off Nozzle Hydraulics • Pumparounds and Tower Heat Flows • Condensers and Tower Pressure Control • Air Coolers • Deaerators and Steam Systems • Vacuum Systems • Steam Turbines • Surface Condensers • Shell-and-Tube Heat Exchangers • Fire Heaters • Refrigeration Systems • Centrifugal Pumps • Separators • Compressors • Safety • Corrosion • Fluid Flow • Computer Modeling and Control • Field Troubleshooting Process Problems

Author : Norman P. Lieberman
Publisher : McGraw Hill Professional
ISBN 13 : 0071828125
Total Pages : 785 pages
Book Rating : 4.23/5 ( download)

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Download or read book A Working Guide to Process Equipment, Fourth Edition written by Norman P. Lieberman and published by McGraw Hill Professional. This book was released on 2014-03-14 with total page 785 pages. Available in PDF, EPUB and Kindle. Book excerpt: The latest methods for troubleshooting and maintaining process equipment Applicable to a broad range of technicians and industries and fully updated throughout, A Working Guide to Process Equipment, Fourth Edition, explains how to diagnose, troubleshoot, and correct problems with chemical and petroleum refining process equipment. Nine new chapters cover: Tray design details Shell-and-tube heat exchanger design details Relief valve system design Vapor lock and exchanger flooding in steam systems Steam generation operating and design details Wastewater strippers Thermodynamics -- how it applies to process equipment Centrifugal pumps -- reducing seal and bearing failures Hand calculations for distillation towers Vapor -- liquid equilibrium, absorption, and stripping calculations Filled with examples and illustrations, this practical resource demonstrates how theory applies to solving real-world plant operation problems. Selected hand calculation methods are also provided. Comprehensive coverage includes: Distillation Tower Trays * Tower Pressure Control * Distillation Towers * Reboilers * Tower Internals * Instruments * Packed Towers * Steam and Condensate Systems * Bubble Point and Dew Point * Steam Strippers * Draw-Off Nozzle Hydraulics * Pumparounds and Tower Heat Flows * Condensers and Tower Pressure Control * Air Coolers * Deaerators and Steam Systems * Steam Generation * Wastewater Strippers * Vacuum Systems * Steam Turbines * Surface Condensers * Shell-and-Tube Heat Exchangers * Fired Heaters * Refrigeration Systems * Cooling Water Systems * Catalytic Effects * Centrifugal Pumps * Control Valves * Separators * Centrifugal Compressors and Surge * Reciprocating Compressors * Corrosion * Fluid Flow in Pipes * Super-Fractionation Stage * Computer Control * Field Troubleshooting

Author : Norman P. Lieberman
Publisher : McGraw-Hill Education
ISBN 13 : 9781260461664
Total Pages : 608 pages
Book Rating : 4.61/5 ( download)

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Download or read book A Working Guide to Process Equipment, Fifth Edition written by Norman P. Lieberman and published by McGraw-Hill Education. This book was released on 2021-03-08 with total page 608 pages. Available in PDF, EPUB and Kindle. Book excerpt: The latest methods for troubleshooting and maintaining process equipment While directed particularly at chemical and petroleum refining process equipment, the new edition of A Working Guide to Process Equipment, revised and fully up-dated throughout, remains applicable to a broad range of technicians and industries, and explains how to diagnose, troubleshoot, and correct problems, without complex equations and computer simulations, without ever losing sight of the importance of direct field measurements and observations. Nine new chapters cover: Determining the Causes of Wet Steam, Distillation Process Engineering Design Errors Technical Adventures from the Past Setting Pressure Relief Valves Applying Process Engineering Technology to Natural Gas Production Reduction of Flare Losses Suppressing CO2 Emissions and Energy Conservation A Final Word - The Earth's Oxygen Content Evaluating Distillation Tray Capacity Filled with examples and illustrations, the new edition of this practical resource continues to demonstrate how theory applies to solving real-world plant operation problems. Selected hand calculation methods are also provided. You’ll gain insights from decades of work from the two authors solving process problems and carrying out test runs in the field, revamping equipment for better efficiency, and the questions and answers explored in the Lieberman's Process Equipment Troubleshooting Seminars conducted.

Author : Trinath Sahoo
Publisher : John Wiley & Sons
ISBN 13 : 1119615593
Total Pages : 352 pages
Book Rating : 4.90/5 ( download)

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Download or read book Root Cause Failure Analysis written by Trinath Sahoo and published by John Wiley & Sons. This book was released on 2021-05-05 with total page 352 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis Provides the knowledge and failure analysis skills necessary for preventing and investigating process equipment failures Process equipment and piping systems are essential for plant availability and performance. Regularly exposed to hazardous service conditions and damage mechanisms, these critical plant assets can result in major failures if not effectively monitored and assessed—potentially causing serious injuries and significant business losses. When used proactively, Root Cause Failure Analysis (RCFA) helps reliability engineers inspect the process equipment and piping system before any abnormal conditions occur. RCFA is equally important after a failure happens: it determines the impact of a failure, helps control the resultant damage, and identifies the steps for preventing future problems. Root Cause Failure Analysis: A Guide to Improve Plant Reliability offers readers clear understanding of degradation mechanisms of process equipment and the concepts needed to perform industrial RCFA investigations. This comprehensive resource describes the methodology of RCFA and provides multiple techniques and industry practices for identifying, predicting, and evaluating equipment failures. Divided into two parts, the text first introduces Root Cause Analysis, explains the failure analysis process, and discusses the management of both human and latent error. The second part focuses on failure analysis of various components such as bolted joints, mechanical seals, steam traps, gearboxes, bearings, couplings, pumps, and compressors. This authoritative volume: Illustrates how failures are associated with part integrity, a complete system, or the execution of an engineering process Describes how proper design, operation, and maintenance of the equipment help to enhance their reliability Covers analysis techniques and industry practices including 5-Why RCFA, fault tree analysis, Pareto charts, and Ishikawa diagrams Features a detailed case study of process plant machinery and a chapter on proactive measures for avoiding failures Bridging the gap between engineering education and practical application, Root Cause Failure Analysis: A Guide to Improve Plant Reliability is an important reference and guide for industrial professionals, including process plant engineers, planning managers, operation and maintenance engineers, process designers, chemical engineers, and instrument engineers. It is also a valuable text for researchers, instructors, and students in relevant areas of engineering and science.