Changeover

Author : S. Culley
Publisher : Elsevier
ISBN 13 : 0080495346
Total Pages : 365 pages
Book Rating : 4.47/5 ( download)

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Download or read book Improving Changeover Performance written by S. Culley and published by Elsevier. This book was released on 2001-09-26 with total page 365 pages. Available in PDF, EPUB and Kindle. Book excerpt: Improving Changeover Performance is essential reading for managers, engineers and improvement practitioners working in manufacturing industries. It will also prove invaluable to original equipment manufacturers and postgraduates and academic researchers alike. Increasing importance is being placed on responsive, flexible manufacture in multi-product industrial environments. The ability to changeover production facilities both quickly and to a high standard is a key component of just-in-time and lean manufacturing paradigms, which are increasingly being adopted as businesses strive to compete in today's volatile and congested markets. Currently industry frequently adopts the SMED (Single Minute Exchange of Die) system, a well-established shop floor method to improve changeovers. This book takes a major step beyond the SMED system, by describing in much greater detail than hitherto the potential role of engineering design, of both substantive and non-substantive nature, to enhance changeovers. It also clearly sets out what better changeover performance can contribute to business competitiveness, and describes the many pitfalls that an improvement initiative can face. Provides overall methodology for changeover improvementIncorporates design into SMED system Recommended by the IMechE Journal of Engineering Manufacture

Author : John R. Henry
Publisher : CRC Press
ISBN 13 : 1466589213
Total Pages : 209 pages
Book Rating : 4.16/5 ( download)

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Download or read book Achieving Lean Changeover written by John R. Henry and published by CRC Press. This book was released on 2017-07-27 with total page 209 pages. Available in PDF, EPUB and Kindle. Book excerpt: Defined as the total process of converting a line or process from one product to another, changeover will not only help your organization improve quality and flexibility, but it will save thousands and sometimes even tens of thousands of dollars per hour. Achieving Lean Changeover: Putting SMED to Work is about the practical implementation of the single minute exchange of die (SMED) philosophy developed by Shigeo Shingo at Toyota. Although the book is principally about changeover of manufacturing, packaging, and assembly processes, the general concepts and examples are also applicable in lighter industries that require turnover of processes including airlines, hospitals, operating rooms, and food service. Filled with practical examples, the book shares proven methods that can help you convert changeover downtime to productive uptime. It explains why reducing changeover time is important financially and provides a structured methodology to help you identify and implement improvement opportunities. The author addresses both the machinery issues with changeover/ SMED and the associated operational issues such as costs, waiting times, material movement, documentation, and product/component design. He also devotes a chapter to discussing, in detail, how to calculate the cost of changeover downtime, an area that remains a mystery to many. Taking a holistic approach to changeover, the text includes a chapter devoted to organizing changeover improvements, keeping them on track, and developing and implementing a formal changeover reduction program. Presenting time-tested methods and practical examples from a variety of industries, it offers you the opportunity to reduce changeover time and cost and provide your organization with the flexibility needed to better satisfy your customers in three important dimensions: product variety, responsiveness, and price.

Author : Ron Heiskell
Publisher : CRC Press
ISBN 13 : 1000059960
Total Pages : 213 pages
Book Rating : 4.60/5 ( download)

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Download or read book ReducedEffort® Changeover written by Ron Heiskell and published by CRC Press. This book was released on 2020-03-09 with total page 213 pages. Available in PDF, EPUB and Kindle. Book excerpt: ReducedEffort® Changeover: The Lean Way to Quickly Reduce Changeover Downtime provides a step-by-step guide for conducting a Kaizen event that empowers the people who do the work to improve how that work is done. Packed with tips, tools, and examples, this practical guide begins with a clear description of the Lean principles underlying the ReducedEffort Changeover system. In addition, it explains how and why reducing the effort always reduces the time of converting a machine, line, or process from one product to another. In this book, you’ll find everything you need to quickly and dramatically reduce the effort and time of any process using the ReducedEffort method. This is not another book about how to do SMED. Like SMED, ReducedEffort Changeover (REC) does reduce changeover time, but REC is not SMED. SMED, Single Minute (or digit) Exchange of Dies, developed by Dr. Shigeo Shingo, has been the process used for many years by countless manufacturing plants to reduce changeover time. The SMED process was used in Toyota to reduce the changeover of a 1,000-ton stamping press from four hours to three minutes. As a Lean-based process, the REC system focuses on reducing the labor, not the time, involved in changing over a machine to work on a different product. With REC, there are no Standard Operation Combination Sheets to fill out and no Problem Identification Sheets to complete, and it does not require the arduous chore of timing every task, as SMED does. Very little capital investment is required with REC. Unlike SMED, it does not require management-approved funding to achieve substantial results. Because REC is not capital-driven, management does not need to drive the process. The operators will drive the process because it reduces their labor. One of the biggest advantages of REC over SMED is that operators will readily accept the process, and more important, they will want to sustain it. The reason for this is quite simple and will become evident when the REC process is defined. REC takes SMED to a new level that is easier and faster both to implement and to deliver sustainable results.

Author : Keisuke Arai
Publisher : CRC Press
ISBN 13 : 9781563273414
Total Pages : 326 pages
Book Rating : 4.11/5 ( download)

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Download or read book Kaizen for Quick Changeover written by Keisuke Arai and published by CRC Press. This book was released on 2006-02-28 with total page 326 pages. Available in PDF, EPUB and Kindle. Book excerpt: Changeovers in 3 minutes or less! Picking up where Dr. Shingo's Single Minute Exchange of Die left off, this book streamlines the process even further to reduce changeover time, while simultaneously cutting staffing requirements in half. To instruct on how to achieve quick changeover in virtually any type of production environment, the book includes— A succinct eight-step process for setup improvement Nine basic principles for eliminating changeover waste The book begins by outlining the tactical principles for improving the three phases of the changeover procedure. Next it demonstrates how to improve changeover on a processing line. All of the ideas presented are based on kaizen improvements, which require very little, if any, expenditure. Process razing and the implementation of one-piece flow are also examined as means to eliminate wasteful transportation and searching.

Author : James DeWolfe
Publisher : American Water Works Association
ISBN 13 : 9781583212899
Total Pages : 210 pages
Book Rating : 4.92/5 ( download)

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Download or read book Guidance Manual for Coagulant Changeover written by James DeWolfe and published by American Water Works Association. This book was released on 2003 with total page 210 pages. Available in PDF, EPUB and Kindle. Book excerpt: This manual is a source document for utilities that are considering a coagulant changeover. It is intended to provide an appreciation of what must be considered for a successful changeover based on the input of U.S. and Canadian utilities (Chapters 1 and 6). New regulatory requirements will likely have the broadest and most substantial impact on primary coagulant use (Chapter 3). The Interim Enhanced Surface Water Treatment Rule (IESWTR) and Stage 1 Disinfectant and Disinfection Byproducts Rule (Stage 1 DBPR) will make finished water requirements more stringent to address microbial removal and the impacts of disinfection. Enhanced Coagulation and/or other operational and treatment practices will be used to achieve these requirements. The science of coagulation (Chapter 4) requires a special focus to address the intricacies of coagulation chemistry. The manual provides a step-by-step methodology to conduct a coagulant changeover using a detailed protocol (Chapter 5) -- background, executive summary.

Author : Richard Rahn
Publisher : Flow Publishing Inc
ISBN 13 : 0983383901
Total Pages : 107 pages
Book Rating : 4.01/5 ( download)

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Download or read book Quick Changeover in the OR written by Richard Rahn and published by Flow Publishing Inc. This book was released on 2021-10-24 with total page 107 pages. Available in PDF, EPUB and Kindle. Book excerpt: Quick Changeover refers to the ability to prepare an OR suite or patient room for the next procedure or patient, in the minimum time possible, without errors, and without rushing. Quick Changeover has been a core method in the world of manufacturing (it is also called SMED in that world), but the same basic approach can be applied to the changeover of an OR suite, a patient room, or any case where we need to improve asset utilization. This clear explanation of the Quick Changeover process will help your hospital get started on the right foot, with this fundamental and essential discipline. The following topics are included in this 100-page book: * Chapter 1: The Benefits of OR Suite Quick Changeover * Chapter 2: History of the Quick Changeover Method * Chapter 3: Getting Ready for Quick Changeover * Chapter 4: Separating Internal and External Steps * Chapter 5: Converting Internal Steps to External Steps * Chapter 6: Streamlining Changeover Work Flow * Chapter 7: Quick Changeover and Supplies Management * Chapter 8: Standard Work and Quick Changeover * Chapter 9: Measuring OR Suite Changeover Performance * Chapter 10: Case History: Revolution in the OR * Chapter 11: Kaizen: Guidelines for Making it Happen

Author : ENNA
Publisher : CRC Press
ISBN 13 : 1000940039
Total Pages : 135 pages
Book Rating : 4.39/5 ( download)

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Download or read book Quick Changeover: Facilitator Guide written by ENNA and published by CRC Press. This book was released on 2023-05-31 with total page 135 pages. Available in PDF, EPUB and Kindle. Book excerpt: When it comes to managing setup reduction within your organization, having the right guide to communicate and train employees in the concept is paramount. Enna's SMED Quick Changeover Facilitator Guide is designed with the shop floor in mind, and to allow for the performance of the workshop in-house. For this to take place, internal trainers require a practical and information rich guide to maximize their efforts. Enna's SMED Quick Changeover Guide provides you with this knowledge.

Author : Margaret Mahy
Publisher : Hachette UK
ISBN 13 : 1510101977
Total Pages : 224 pages
Book Rating : 4.75/5 ( download)

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Download or read book The Changeover written by Margaret Mahy and published by Hachette UK. This book was released on 2018-05-03 with total page 224 pages. Available in PDF, EPUB and Kindle. Book excerpt: A brand-new edition of the Carnegie Medal-winning THE CHANGEOVER - written by internationally bestselling author, Margaret Mahy. 'A gorgeous, strange, unforgettable story . . . I more than loved it' Laini Taylor - author of Daughter of Smoke and Bone 'A clammy hand pressed Laura down onto her knees beside Jacko's bed. It was the hand of terror, nothing less.' It was a warning. Laura felt it when she looked in the mirror that morning. There had been others: the day her father left home, the day she met Sorensen - the boy with the strange silver eyes. But nothing had prepared Laura for the horror of today. And now her little brother, Jacko, was fighting for his life after being sucked dry of his youth by the sinister Carmody Braque. Laura knows there is only one way to save Jacko; she must join Sorensen and use his supernatural powers to change over if there is to be any hope for her little brother. An unforgettable, supernatural romance.

Author : Robert C. Hansen
Publisher : Industrial Press Inc.
ISBN 13 : 9780831131388
Total Pages : 294 pages
Book Rating : 4.81/5 ( download)

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Download or read book Overall Equipment Effectiveness written by Robert C. Hansen and published by Industrial Press Inc.. This book was released on 2001 with total page 294 pages. Available in PDF, EPUB and Kindle. Book excerpt: Written primarily for those responsible for the reliability of equipment and the production operation, this innovative book centers on developing and measuring true Overall Equipment Effectiveness (OEE). The author demonstrates that true OEE correlates with factory output, provides a methodology to link OEE with net profits that can be used by reliability managers to build solid business cases for improvement projects, and draws on his own experience by presenting successful improvement applications in every chapter. Additionally, it will also help practitioners better understand Total Productive Maintenance (TPM) and develop an effective foundation to support Reliability-Centered Maintenance (RCM). Develops a minimum set of definitions, a practice application, including three methods of computation, and reconciliation of OEE and various losses. Provides the platform and reasons for maintenance and production to work synergistically. Helps to identify the "hidden factory" that exists within the current system in order to begin leveraging its' potential into real bottom line results. Integrates the famous "Theory of Constraints" aspects into an easy to understand shutdown strategy example. Contains many practical examples throughout to illustrate techniques and methods in a way everyone can easily understand.

Author : Fletcher Birmingham
Publisher : CRC Press
ISBN 13 : 9781563273490
Total Pages : 134 pages
Book Rating : 4.97/5 ( download)

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Download or read book Quick Changeover Simplified written by Fletcher Birmingham and published by CRC Press. This book was released on 2007-02-03 with total page 134 pages. Available in PDF, EPUB and Kindle. Book excerpt: A Quick Start Guide for Setup and Changeover Reduction for Managers Quick Changeover Simplified: The Manager's Guide to Improving Profits with SMED, by Fletcher Birmingham and Jim Jelinek, is for companies that must implement a quick setup and changeover program, but aren't sure how to start. The authors walk you through the process of implementing a mini setup reduction program with some quick changeover tools and concepts that won't overwhelm you. When you start seeing the results and you're ready to implement a full-scale program, they'll take you through an eight-step process that's easy to understand. This compelling book is: A quick start guide that is concise and easy read. Written for those who understand the benefits of SMED but don't know how to start. Designed so that you can read it when you have only a few minutes to spare. Distinctive in that all the examples, including the ROI statistics, are real --companies have successfully used all the strategies and tools discussed. After you've read this book, learned the basics, and have successfully implemented a quick setup and changeover program, you'll see the results in shorter downtime and increased profits for your organization.